Build Autonomous Factory
with Df-OS
DISRUPT WITHOUT DISRUPTION
Disrupt without Disruption
Disrupt without Disruption
Df-OSAI-NativeDigital FactoryOperating System
Your factory is generating intelligence.But it is still trapped in fragmented operations.
Df-OS AI-NativeDigital Factory Operating System
Operational Outcomes That Matter
Df-OS connects your frontline operations, legacy machines, and plant databases to drive measurable bottom-line OEE and quality metrics.
Reduction in Downtime Response
Faster breakdown detection and automatic routing of work orders to technicians.
OEE Improvement
Increased overall equipment effectiveness from automated downtime logging and micro-stop analysis.
Fewer Quality Escapes
Rigorous inline digital inspections, checklists, and automated deviation captures prevent quality leaks.
Faster Audit Readiness
Instantly compile structured historical permit, safety, and check records, replacing weeks of audit preparation.
Operator Productivity Gain
Connected work instructions, automated data entry, and real-time alerts allow teams to spend more time on value-added work.
Faster Changeover Times
Digital setup instructions, standardized procedures, and real-time operator guidance accelerate line transitions.
Fewer Safety & Compliance Deviations
Digital permits, safety checklists, and automated escalation workflows help prevent missed compliance requirements.
Digital Process Compliance
Ensure SOPs, inspections, and quality checks are consistently followed across every shift.
Reduction in Downtime Response
Faster breakdown detection and automatic routing of work orders to technicians.
OEE Improvement
Increased overall equipment effectiveness from automated downtime logging and micro-stop analysis.
Fewer Quality Escapes
Rigorous inline digital inspections, checklists, and automated deviation captures prevent quality leaks.
Faster Audit Readiness
Instantly compile structured historical permit, safety, and check records, replacing weeks of audit preparation.
Operator Productivity Gain
Connected work instructions, automated data entry, and real-time alerts allow teams to spend more time on value-added work.
Faster Changeover Times
Digital setup instructions, standardized procedures, and real-time operator guidance accelerate line transitions.
Fewer Safety & Compliance Deviations
Digital permits, safety checklists, and automated escalation workflows help prevent missed compliance requirements.
Digital Process Compliance
Ensure SOPs, inspections, and quality checks are consistently followed across every shift.
*Based on typical outcome ranges and customer benchmarks across connected manufacturing operations.
From Fragmented Operations to Connected Intelligence
Compare traditional shopfloor workflows with Df-OS process execution to see how connected operations eliminate latency and build factory memory.
Interactive Factory Operation Visualizer
Fragmented Factory Operations in Chaos
Hover over any node to inspect operational friction.
Traditional factories manage critical actions through disconnected papers, personal WhatsApp groups, and stagnant Excel sheets, leading to a fragmented operation database.
From Dashboards to Decisions
Df-OS compiles your operations, telemetry, and manual logs into a structured, connected history. Vish AI translates this factory metadata & memory into live, actionable decision intelligence.
Conversational Intelligence
Ask natural-language questions across production counts, maintenance work orders, and safety logs. Get immediate, contextualized answers.
Agentic AI Assistants
Deploy AI agents that run in the background, analyzing shift logs, identifying anomalies, routing alerts, and recommending preventive corrective actions.
Predictive Guidance
Prevent deviations before they trigger holds. Vish AI identifies repeating quality patterns and alerts operators to check machine settings early.
One Operating System Across the Factory
Df-OS replaces fragmented tools by connecting all departments under a unified process execution model.
Production
Production logbooks, plan vs actual, OEE, downtime, shift handover, batch tracking, changeover, line performance, output visibility, and daily production reviews.
Quality
Inspections, in-process checks, batch QC, release checks, deviations, CAPA, RCA, FMEA, SPC, supplier quality, traceability, and audit-ready documentation.
Maintenance
Breakdown reporting, preventive maintenance, condition monitoring, MTTR, MTBF, spares, machine health, technician workflows, and equipment reliability.
Safety / EHS
Hazards, incidents, near misses, work permits, HIRA, PPE checks, LOTO, fire safety, safety audits, corrective actions, and compliance workflows.
Utility / Energy / ESG
Energy, water, compressed air, boiler, chiller, HVAC, ETP, STP, consumption trends, sustainability metrics, ESG data, and resource optimization.
Warehouse & Supply Chain
GRN, inventory, FIFO, stock movement, dispatch, inward and outward material tracking, warehouse audits, material availability, and logistics coordination.
Procurement & Supplier
Supplier audits, vendor risk, PO approvals, supplier quality, QAV, documentation, compliance tracking, and supplier collaboration workflows.
HR / Workforce
Attendance, skill matrix, training, onboarding, shift allocation, certification tracking, workforce capability, and operator readiness.
Configured for Every Manufacturing Reality
With over 400+ pre-built manufacturing workflows, Df-OS adapts to your unique processes.
FMCG
High-speed production, frequent changeovers, SKU complexity, sanitation, quality checks, utility monitoring, and real-time line performance.
Consumer Durables & Electronics
Assembly operations, component traceability, brought-out parts quality, seasonal demand, supplier quality, and multi-factory visibility.
Food & Beverages
Batch consistency, hygiene workflows, CCP monitoring, cleaning validation, process parameters, compliance, and quality release readiness.
Automotive
Supplier quality, component traceability, PQCS, vendor audits, line performance, maintenance reliability, safety, and compliance discipline.
Pharmaceuticals
Batch control, documentation, deviation workflows, CAPA, audit trails, equipment readiness, quality checks, compliance, and process discipline.
Other Manufacturing
Chemicals, cement, heavy manufacturing, packaging, metals, textiles, plastics, industrial equipment, electrical equipment, medical devices, and other process or discrete manufacturing environments.
Why Manufacturers Choose Df-OS
Built specifically for high-trust manufacturing operations. Modernizing shop floors without disrupting the systems that are already working.
Manufacturing-First
Built specifically for real factory environments — handling multi-shift operations, machine telemetry, strict compliance, frontline operators, and cross-functional teams.
Unified Operating Layer
Connects production, quality, maintenance, EHS safety, utilities, supply chain, and daily operational reviews into one unified database.
Configurable To Your Factory
Adapts to plant-specific workflows, approval chains, escalation rules, roles, and processes without writing a single line of custom code.
AI-Native by Design
Structures daily shopfloor execution into unified operating memory that powers Vish AI-led root cause analysis and real-time decision intelligence.
Disrupt Without Disruption
Layers seamlessly over your existing SAP/ERP, MES, QMS, PLC, and SCADA infrastructure without requiring expensive rip-and-replace overhauls.
Frequently Asked Questions
Common questions about the Digital Factory Operating System category and integration paths.
Testimonials
See how manufacturing leaders run their plants with Df-OS.
Df-OS is a team of professionals. They always act fast on any issue/support required and the good part is that they update after the issue is resolved. Best of luck for the Df-OS team.
Vinod Mishra
HUL-ORAIDf-OS's approach to service is exceptional, offering user-friendly software at a highly competitive cost. Their positive, customer-centric approach & excellent communication ensure satisfaction. As ESG Head, I find their ESG module incredibly effective & efficient. I highly recommend Df-OS for their innovative & value-driven solutions.
Shekhar Verma
Corporate ESG Head, SKH GroupWe have been working with Df-OS, from last few years. Thanks to Development & Service team of Df-OS for such regular service. It’s good to see that Df-OS team makes continuous improvements on the job, post deployment, as per the feedback given.
Rajeev Thakur
Unilever India Exports LimitedDf-OS has enabled a key SC Collaboration platform for Hindustan Unilever, helping re-imagine the complete process from the perspective of premium user experience and top quality functional experience.
Varun
Unilever, ITWe are highly satisfied with the services provided by Df-OS. The quality of the solutions has shown great improvement over time, and the communication has been excellent throughout the project. The overall experience has delivered strong value for money, and we would highly recommend their Df-OS services to others.
Sahil Sharma
Sr. Maintenance Engineer, HULI am highly satisfied with the services provided by Df-OS. The quality of the product is excellent, and it offers great value for money. I would highly recommend Df-OS to others. Communication was smooth, and any issues were resolved to my satisfaction.
Sunny Singh
Assistant Manager QA, Ceat LtdThe team was very supportive and understanding of our needs. They went all out to ensure our standard questionnaire in place. They also provided continuous support for any improvements in the app on an ongoing basis. An overall smooth & satisfying experience!
Aakanksha
UnileverI am pleased with the quality of services and communication from Df-OS. The product offers good value for money, and I’m highly likely to recommend their solutions. Overall, the response and service have been commendable.
Abhishek Tripathi
Sr. Executive, Neel Metal Products LimitedDf-OS is a team of professionals. They always act fast on any issue/support required and the good part is that they update after the issue is resolved. Best of luck for the Df-OS team.
Vinod Mishra
HUL-ORAIDf-OS's approach to service is exceptional, offering user-friendly software at a highly competitive cost. Their positive, customer-centric approach & excellent communication ensure satisfaction. As ESG Head, I find their ESG module incredibly effective & efficient. I highly recommend Df-OS for their innovative & value-driven solutions.
Shekhar Verma
Corporate ESG Head, SKH GroupWe have been working with Df-OS, from last few years. Thanks to Development & Service team of Df-OS for such regular service. It’s good to see that Df-OS team makes continuous improvements on the job, post deployment, as per the feedback given.
Rajeev Thakur
Unilever India Exports LimitedDf-OS has enabled a key SC Collaboration platform for Hindustan Unilever, helping re-imagine the complete process from the perspective of premium user experience and top quality functional experience.
Varun
Unilever, ITWe are highly satisfied with the services provided by Df-OS. The quality of the solutions has shown great improvement over time, and the communication has been excellent throughout the project. The overall experience has delivered strong value for money, and we would highly recommend their Df-OS services to others.
Sahil Sharma
Sr. Maintenance Engineer, HULI am highly satisfied with the services provided by Df-OS. The quality of the product is excellent, and it offers great value for money. I would highly recommend Df-OS to others. Communication was smooth, and any issues were resolved to my satisfaction.
Sunny Singh
Assistant Manager QA, Ceat LtdThe team was very supportive and understanding of our needs. They went all out to ensure our standard questionnaire in place. They also provided continuous support for any improvements in the app on an ongoing basis. An overall smooth & satisfying experience!
Aakanksha
UnileverI am pleased with the quality of services and communication from Df-OS. The product offers good value for money, and I’m highly likely to recommend their solutions. Overall, the response and service have been commendable.
Abhishek Tripathi
Sr. Executive, Neel Metal Products LimitedReady to Run Your Factory Like a Digital System?
Df-OS helps manufacturers move from fragmented operations to connected intelligence — creating the digital operating foundation for safer, faster, more resilient, and more intelligent manufacturing.